Replacing Floor Pans With Sheet Metal

Tape off the spot to be repaired with masking tape.

Replacing floor pans with sheet metal.

Replace your rusted cut or weakened floor with oe style floor panel manufactured by the restoration experts at amd from heavy gauge steel as original. Even an otherwise rust free car will often have some swiss cheesing of the floors 40 years of wet. With floor pans warping is not nearly as much of an issue so you can weld a little closer than 3 inches. Fenders door skins floor pans quarter panels rocker panels and more for chevy dodge plymouth and other popular cars and trucks.

Welding solid bead will likely lead. However butt welding looks better and leaves no overlaps but is a long process. In the past car owners had to replace the entire metal floor of a vehicle regardless of the corroded patches size. Take the new floor back out and mark the location to drill for your eleventy billion plug weld holes.

A floor pan repair panel is a prefabricated sheet of metal used to replace floor panels that have been damaged or corroded. Mig weld sheet metal install partial panels. Use a handful of sheet metal screws and securely attach the new floor to the old edges. I weld in a new hand formed floor pan in my 1978 ford f150 truck.

This is the passenger side floor pan for my 1986 dodge omni being formed with a hand brake. Floor pan by auto metal direct. Https amzn to 2ip7eid auto body hammers basic entry level. Replacing floorpans is one of the most basic sheetmetal jobs there is and among the most common.

Many restorers choose to lap weld floor pans because it s easier. So why waste your time trying make do when you can replace it with oem quality sheet metal parts. If you re doing a partial floor panel you ll be cutting around the repair to be done. Working from the underside trace the edges of the old floor on the new one so you can more easily locate all the holes for the welds.